SuperTYT Australia's Website

FORWARD

Our communities depend heavily on the continuity of water and sewerage systems in both the domestic and industrial fields. For any application, an engineer requires a pipeline that will meet operating conditions without undue risk of damage or failure. These conditions embrace the flow requirements, operating pressure, external loads, transient loads as well as risks of damage during handling, transport, and installation.

The inherent properties of ductile iron combined with the applied corrosion protection systems ensure that ductile iron pipelines are suitable for a wide range of conditions encountered in many water supply and industrial systems.

SCOPE

Ductile iron pipelines are used for the transmission of water, wastewater, drainage, effluents, slurries and various other fluids. This information deals essentially with water applications. It has been compiled to assist pipeline designers, specifiers and operators. It is not intended to be a comprehensive treatise on all aspects of ductile iron pipeline design but a compendium of information, data and useful guidelines.

SUPERTYT - THE BRAND

SuperTYT Australia is a leading supplier of ductile iron pipeline systems. We provide premium pipeline products and services to the international market. Our focus on, and commitment to, the water industry is stronger than ever and we strive to supply quality products and achieve a high level of service to our customers.

MANUFACTURING AND SOURCING

SuperTYT Australia sources its Ductile Iron pipes and fittings through an OEM agreement with Suns Pipelines Company Limited. In 2008, Tyco Water Pty. Ltd. entered an OEM supply agreement with Suns Pipelines Company Limited to produce Tyco Water branded Ductile Iron pipes and fittings for the Australian and international markets.

The OEM agreement included a transfer of technology and intellectual property to Suns Pipelines Company Limited to enable the production of Ductile Iron pipes and fittings of high quality and suitable for the Australian and international markets. SuperTYT Australia has continued to focus on the quality of our products through ongoing third-party certification and biannual surveillance audits.

QUALITY ASSURANCE

As part of the Supplier Assessment Scheme, each manufacturing facility is also required to partake in independent Quality Management Systems and Product Certification assessments. Certification is accredited by reputable independent authorities. Documented procedures are followed for all aspects of a plant’s operation from receipt of order through design, purchasing, manufacture, inspection and delivery.

Adherence to these procedures is determined by Quality Assurance audits conducted by trained auditors. To consistently satisfy our customers’ expectations, SuperTYT places great importance on the maintenance of product quality through the operation of Quality Systems in accordance with ISO 9001. SuperTYT is committed to continuous improvement through its ‘Operational Excellence’ philosophy and deployment of Lean principles throughout the company. This involves employees at all levels and disciplines in the operations.

MATERIAL

Ductile iron is an iron alloy which is superior to earlier forms of cast iron.The addition of magnesium alloy to a high quality molten iron transforms the flake graphite into spheroidal form thus eliminating the risk of crack propagation.

QUALITY

SuperTYT ductile iron pipes and fittings comply with the appropriate British, European, International and National StandardsEvery SuperTYT ductile iron pipes and fittings are subjected to an internal pressure test during manufacture.

CERTIFICATION

ISO : 9001 : 2015
Quality Management System
Certification

BS EN 545 : 2010
BSI Kitemark
Approval

BS EN 598 : 2007+A1 2009
BSI Kitemark
Approval

BS ISO 2531 : 2009
BSI Kitemark
Approval

BS 6920 : 2014
WRAS Material
Approval

APPLICATION STANDARDS

WATER

BS EN 545:2010 - Ductile iron pipes, fittings, accessories and their joints for water pipelines. Requirements and test methods

SEWAGE

BS EN 598:2007+A1:2009 - Ductile iron pipes, fittings, accessories and their joints for sewerage applications. Requirements and test methods

PROPERTIES

Minimum Tensile Strength

420 Mpa

Minimum Elongation

Pipes centrifugally cast with push-in flexible joints and weld-on flange joints

10% ≤ DN 1000
7% ≥ DN 1100

Pipes not centrifugally cast with cast-on flange joints and Fittings

Maximum Brinell Hardness

Pipes centrifugally cast with push-in flexible joints and weld-on flange joints

230 HBW

Pipes not centrifugally cast with cast-on flange joints and Fittings

250 HBW

Push-In Flexible Joint Deflection Angle

Pipes centrifugally cast with push-in flexible joints and weld-on flange joints

minimum 3°30' for DN 80 to DN 300
minimum 2°30' for DN 350 to DN 600
minimum 1°30' for DN 700 to DN 1000

JOINTS

SuperTYT ductile iron pipe and fittings are mainly supplied with Push-In Flexible Joints (Socket and Spigot Joints) of Flanged Joints to suit particular applications

Push-In Flexible Joints

The standard joints for underground water pipelines. They are high performance joints offering a number of benefits
- Underground pipeworks
- Quick and easy installation
- Provide angular deflection and longitudinal withdrawal without loss of function

Flanged Joints

The rigid and self anchoring joints are primarily used in above ground applications. The joints may be used to install with other flanged equipments such as valves
- Pumping stations
- Treatment works
- Industrial pipeworks

CLASS K9 PUSH-IN FLEXIBLE JOINT DUCTILE IRON PIPE

Normal Application

Flexible pressure pipelines carrying water, sewage and other liquids.
For thickness of cement lining see technical details

Nominal Size	Mean External Diameter Øy	Cement Lined Mean Internal Diameter	Nominal Wall Thickness a	Allowable Operating Pressure*	Allowable Maximum Operating Pressure**	Allowable Site Test Pressure†
DN	mm	mm	mm	MPa	MPa	MPa
80	98	78.0	6.0	6.4	7.7	9.6
100	118	98.0	6.0	6.4	7.7	9.6
150	170	150.0	6.0	6.4	7.7	9.6
200	222	201.4	6.3	6.2	7.4	7.9
250	274	252.4	6.8	5.4	6.5	7.0
300	326	303.6	7.2	4.9	5.9	6.4
350	378	352.6	7.7	4.5	5.4	5.9
400	429	402.8	8.1	4.2	5.1	5.6
450	480	452.8	8.6	4.0	4.8	5.3
500	532	504.0	9.0	3.8	4.6	5.1
600	635	605.2	9.9	3.6	4.3	4.8
700	738	704.4	10.8	3.4	4.1	4.6
800	842	806.6	11.7	3.2	3.8	4.3
900	945	907.8	12.6	3.1	3.7	4.2
1000	1048	1009.0	13.5	3.0	3.6	4.1
> 1000mm Refer to your SuperTYT representative

* Allowable Operating Pressure – Internal pressure, excluding surge, which the pipeline can safely withstand in permanent service.

** Allowable Maximum Operating Pressure – Maximum internal pressure including surge, which the pipeline can safely withstand in service.

† Allowable Site Test Pressure – Maximum hydrostatic pressure applied on site to a newly installed pipeline, for a relatively short duration.

CLASS K12 PUSH-IN FLEXIBLE JOINT DUCTILE IRON PIPE

Normal Application

Flexible pressure pipelines carrying water, sewage and other liquids.
For thickness of cement lining see ???.

Nominal Size	Mean External Diameter Øy	Cement Lined Mean Internal Diameter	Nominal Wall Thickness a	Allowable Operating Pressure*	Allowable Maximum Operating Pressure**	Allowable Site Test Pressure†
DN	mm	mm	mm	MPa	MPa	MPa
80	98	76.0	7.0	6.4	7.7	9.6
100	118	95.6	7.2	6.4	7.7	9.6
150	170	146.4	7.8	6.4	7.7	9.6
200	222	197.2	8.4	6.4	7.7	9.6
250	274	248.0	9.0	6.4	7.7	9.6
300	326	298.8	9.6	6.4	7.7	9.6
350	378	347.6	10.2	6.4	7.7	9.6
400	429	397.4	10.8	6.1	7.3	7.8
450	480	447.2	11.4	5.7	6.8	7.3
500	532	498.0	12.0	5.5	6.6	7.1
600	635	598.6	13.2	5.1	6.1	6.6
700	738	697.2	14.4	4.8	5.8	6.3
800	842	798.8	15.6	4.6	5.5	6.0
900	945	899.4	16.8	4.4	5.3	5.8
1000	1048	1000.0	18.0	4.3	5.2	5.7
>1000 Refer to your SuperTYT representative

* Allowable Operating Pressure – Internal pressure, excluding surge, which the pipeline can safely withstand in permanent service.

** Allowable Maximum Operating Pressure – Maximum internal pressure including surge, which the pipeline can safely withstand in service.

† Allowable Site Test Pressure – Maximum hydrostatic pressure applied on site to a newly installed pipeline, for a relatively short duration.

CLASS C PUSH-IN FLEXIBLE JOINT DUCTILE IRON PIPE

Normal Application

Flexible pressure pipelines carrying water, sewage and other liquids.
For thickness of cement lining see our technical section

Minimum wall thickness mm
DN	Class 25	Class 30	Class 40	Class 50	Class 64	Class 100
80			3.0	3.5	4.0	4.7
100			3.0	3.5	4.0	4.7
150			3.0	3.5	4.0	5.9
200			3.1	3.9	5.0	7.7
250			3.9	4.8	6.1	9.5
300			4.6	5.7	7.3	11.2
350		4.7	5.3	6.6	8.5	13.0
400		4.8	6.0	7.5	9.6	14.8
450		5.1	6.8	8.4	10.7	16.6
500		5.6	7.5	9.3	11.9	18.3
600		6.7	8.9	11.1	14.2	21.9
700	6.8	7.8	10.4	13.0	16.5
800	7.5	8.9	11.9	14.8	18.8
900	8.4	10.0	13.3	16.6
1000	9.3	11.1	14.8	18.4
>1000 Refer to your SuperTYT representative

FLANGED JOINT PIPE

Flanged Joint Pipe

Flanged pipes are now in world-wide general use. Flanged jointed pipe should not be used to support itself as a structure in pumping station pipework or similar. Sufficient support brackets should be used to prevent flanges taking moments due to self-weight.

Flanges

Pipe flanges manufactured from ductile iron may be PN16 or PN25.

Flange Thread Sealant

An epoxy resin is used as the flange thread sealant. Unaffected by water, sewage and aqueous industrial waste, it cures to a hard clear corrosion resistant and corrosion protective solid. The resin is resistant to water absorption and will not impart colour, odour, taste or toxic constituents to potable water.

Pipe Barrels

Ductile iron pipe barrels are normally supplied as Class K12. Pipe barrels of other Classes are available. The approximate Maximum length of pipe with factory Weld-on flanges and Screw-on flanges are 5.7m and 5.8m respectively.

Minimum and Maximum pipe length of Integrally Cast-On flanges
Nominal Size	Min	Max
DN	mm	mm
80	200	1000
100	200	1000
150	200	1200
200	200	1200
250	200	1200
300	200	1500
350	200	1500
400	200	1800
450	200	1800
500	250	2000
600	250	2000
700	300	2000
800	300	2000
900	200	2000
1000	200	2000
Refer to your SuperTYT representative for other flanged pipes lengths. All lengths are approximates

Minimum Pipe length of double flanged pipe with Weld-on and Screw-on flanges
Nominal Size	Weld-on Flange	screw-on flange
DN	mm	mm
80	300	150
100	300	150
150	400	150
200	400	200
250	500	200
300	500	200
350	600	200
400	600	200
450	600	200
500	600	250
600	850	250
700	850	300
800	850	300
900	900	300
1000	1000	300
Refer to your SuperTYT representative for other flanged pipe lengths. All lengths are approximates

FLANGED JOINT PIPE DATA

Nominal Size	Mean External Diameter Øy	Cement Lined Mean ID	NOMINAL WALL THICKNESS FOR CLASS K12 PIPE BARREL a	Allowable Operating Pressure*		Allowable Maximum Operating Pressure**		Allowable Site Test Pressure†
Nominal Size	Mean External Diameter Øy	Cement Lined Mean ID	NOMINAL WALL THICKNESS FOR CLASS K12 PIPE BARREL a	PN16	PN25	PN16	PN25	PN16	PN25
DN	mm	mm	mm	MPa	MPa	MPa	MPa	MPa	MPa
80	98	76.0	7.0	1.6	2.5	2.0	3.0	2.5	3.5
100	118	95.6	7.2	1.6	2.5	2.0	3.0	2.5	3.5
150	170	146.4	7.8	1.6	2.5	2.0	3.0	2.5	3.5
200	222	197.2	8.4	1.6	2.5	2.0	3.0	2.5	3.5
250	274	248.0	9.0	1.6	2.5	2.0	3.0	2.5	3.5
300	326	298.8	9.6	1.6	2.5	2.0	3.0	2.5	3.5
350	378	347.6	10.2	1.6	2.5	2.0	3.0	2.5	3.5
400	429	397.4	10.8	1.6	2.5	2.0	3.0	2.5	3.5
450	480	447.2	11.4	1.6	2.5	2.0	3.0	2.5	3.5
500	532	498.0	12.0	1.6	2.5	2.0	3.0	2.5	3.5
600	635	598.6	13.2	1.6	2.5	2.0	3.0	2.5	3.5
700	738	697.2	14.4	1.6	2.5	2.0	3.0	2.5	3.5
800	842	798.8	15.6	1.6	2.5	2.0	3.0	2.5	3.5
900	945	889.4	16.8	1.6	2.5	2.0	3.0	2.5	3.5
1000	1048	1000.0	18.0	1.6	2.5	2.0	3.0	2.5	3.5

* Allowable Operating Pressure – Internal pressure, excluding surge, which the pipeline can safely withstand in permanent service.

** Allowable Maximum Operating Pressure – Maximum internal pressure including surge, which the pipeline can safely withstand in service.

† Allowable Site Test Pressure – Maximum hydrostatic pressure applied on site to a newly installed pipeline, for a relatively short duration.

FLANGED JOINT DIMENSIONS

Flanged joints are completely rigid and should not be used for applications where movement of the pipeline is expected, unless special provision is made to accommodate it by, for example, the inclusion of expansion joints.

A pipeline totally constructed from flanged pipework is
considered to be self-anchoring and therefore external anchorages are not required at changes of direction and at blank ends.

The joint is used mainly for ‘above ground’ applications, e.g. pumping stations, water and sewage treatment plants and for industrial pipework. It is also used to facilitate the installation and removal of valves in spigot and socket pipelines and for valve by-pass arrangements.

Particular attention should be paid to pipelines where flanged joint pipe and fittings are to be combined with Push-in Flexible pipe and fittings. In this case, thrust blocks should not be omitted from flanged bends, tees and blank ends before ensuring that there is a sufficient anchoring length of flanged pipe in the ground to prevent the flanged joint and push-in joint sections separating at the change-over points due to the effects of internal pressure.

Flanges are attached to pipes by screwing the pipe and flange with mating threads. These are filled with a recommended epoxy resin before tightening to a predetermined torque. Machining of the flanges is carried out after tightening to ensure ends are parallel and flat. Screwed and integrally cast flanges are available on request. Flanges on fittings are integrally cast in sand moulds with the body of the fitting.

PN16 Flanges
Nominal Size	Flange Dimensions					Bolting Details
Nominal Size	Diameter	Thickness	Diameter of Raised Face	Height of Raised Face	Pitch Circle Diameter	Number of Holes	Diameter of Holes	Fastener Size and Thread
DN	D	T	F	t	P	N	V
80	200	19.0	132	3	160	8	19	M16
100	220	19.0	156	3	180	8	19	M16
150	285	19.0	211	3	240	8	23	M20
200	340	20.0	266	3	295	12	23	M20
250	400	22.0	319	3	355	12	28	M24
300	455	24.5	370	4	410	12	28	M24
350	520	26.5	429	4	470	16	28	M24
400	580	28.0	480	4	525	16	31	M27
450	640	30.0	548	4	585	20	31	M27
500	715	31.5	609	4	650	20	34	M30
600	840	36.0	720	5	770	20	37	M33
700	910	39.5	794	5	840	24	37	M33
800	1025	43.0	901	5	950	24	40	M36
900	1125	46.5	1001	5	1050	28	40	M36
1000	1255	50.0	1112	5	1170	28	43	M39

PN25 Flanges
Nominal Size	Flange Dimensions					Bolting Details
Nominal Size	Diameter	Thickness	Diameter of Raised Face	Height of Raised Face	Pitch Circle Diameter	Number of Holes	Diameter of Holes	Fastener Size and Thread
DN	D	T	F	t	P	N	V
80	200	19.0	132	3	160	8	19	M16
100	235	19.0	156	3	190	8	23	M20
150	300	20.0	211	3	250	8	28	M24
200	360	22.0	274	3	310	12	28	M24
250	425	24.5	330	3	370	12	31	M27
300	485	27.5	389	4	430	16	31	M27
350	555	30.0	448	4	490	16	34	M30
400	620	32.0	503	4	550	16	37	M33
450	670	34.5	548	4	600	20	37	M33
500	730	36.5	609	4	660	20	37	M33
600	845	42.0	720	5	770	20	40	M36
700	960	46.5	820	5	875	24	43	M39
800	1085	51.0	928	5	990	24	49	M45
900	1185	55.5	1028.5	5	1090	28	49	M45
1000	1320	60.0	1140	5	1210	28	56	M52

PUSH-IN FLEXIBLE BENDS
SOCKET - SOCKET

Nominal Size	Dimension
	b
DN	11¼˚ Bends	22½˚ Bends	45˚ Bends	90˚ Bends
80	30	40	55	100
100	30	40	65	120
150	35	55	85	170
200	40	65	110	220
250	50	75	130	270
300	55	85	150	320
M350	60	95	175	370
M400	65	110	195	420
M450	70	120	220	470
M500	75	130	240	520
M600	85	150	285	620
M700	95	175	330	720
M800	110	195	370	820
M900	120	220	415	920
M1000	130	240	460	1020
For sizes above DN1000 please refer to SuperTYT Australia.

PUSH-IN FLEXIBLE TEES
SOCKET - SOCKET x SOCKET

Nominal Size	Dimension
dn	L	c
DN 80
80	170	85

Nominal Size	Dimension
dn	L	c
DN 100
80	170	95
100	190	95

Nominal Size	Dimension
dn	L	c
DN 150
80	170	120
100	195	120
150	255	125

Nominal Size	Dimension
dn	L	c
DN 200
80	175	145
100	200	145
150	255	150
200	315	155

Nominal Size	Dimension
dn	L	c
DN 250
80	180	170
100	200	170
150	260	175
200	315	180
250	375	190

Nominal Size	Dimension
dn	L	c
DN 300
M80	180	195
100	205	195
150	260	200
200	320	205
250	375	210
300	435	220

Nominal Size	Dimension
dn	L	c
DN 350
M80	185	220
M100	210	225
M150	265	230
M200	320	235
M250	380	240
M300	440	245
M350	495	250

Nominal Size	Dimension
dn	L	c
DN 400
M80	190	245
M100	210	245
M150	270	250
M200	325	255
M250	385	260
M300	440	270
M350	500	275
M400	560	280

Nominal Size	Dimension
dn	L	c
DN 450
M80	190	270
M100	215	270
M150	270	275
M200	330	285
M250	390	290
M300	445	295
M350	505	300
M400	560	305
M450	620	310

Nominal Size	Dimension
dn	L	c
DN 500
M80	190	270
M100	215	295
M150	275	300
M200	330	310
M250	390	315
M300	450	320
M350	505	325
M400	565	330
M450	620	335
M500	680	340

Nominal Size	Dimension
dn	L	c
DN 600
M80	200	345
M100	220	345
M150	280	350
M200	340	360
M250	395	365
M300	455	370
M350	510	375
M400	570	380
M450	630	385
M500	685	390
M600	800	400

Nominal Size	Dimension
dn	L	c
DN 700
M80	225	400
M100	230	400
M150	285	400
M200	345	405
M250	400	415
M300	460	420
M350	520	425
M400	575	430
M450	635	435
M500	690	440
M600	810	450
M700	925	460

Nominal Size	Dimension
dn	L	c
DN 800
M80	250	450
M100	270	460
M150	330	460
M200	380	460
M250	410	465
M300	465	470
M350	525	475
M400	580	480
M450	640	485
M500	700	490
M600	815	500
M700	930	510
M800	1045	525

Nominal Size	Dimension
dn	L	c
DN 900
M80	225	625
M100	270	630
M150	355	630
200	355	645
M250	415	655
M300	470	660
M350	530	670
400	590	675
M450	645	685
M500	705	690
600	1170	705
M700	935	720
M800	1050	735
900	1170	750

Nominal Size	Dimension
dn	L	c
DN 1000
M80	260	685
M100	360	690
M150	360	700
200	360	705
M250	420	715
M300	480	720
M350	535	730
400	595	735
M450	650	745
M500	710	750
600	1290	765
M700	940	780
M800	1060	795
900	1175	810
1000	1290	825

PUSH-IN FLEXIBLE TEES
SOCKET - SOCKET X FLANGE

Nominal Size	Dimension
dn	L	c
DN 80
80	170	165

Nominal Size	Dimension
dn	L	c
DN 100
80	170	175
100	190	180

Nominal Size	Dimension
dn	L	c
DN 150
80	170	205
100	195	210
150	255	220

Nominal Size	Dimension
dn	L	c
DN 200
80	175	235
100	200	240
150	255	250
200	315	260

Nominal Size	Dimension
dn	L	c
DN 250
80	180	265
100	200	270
150	260	280
200	315	290
250	375	300

Nominal Size	Dimension
dn	L	c
DN 300
80	180	295
100	205	300
150	260	310
200	320	320
B250	380	330
300	435	340

Nominal Size	Dimension
dn	L	c
DN 350
B80	185	325
100	205	330
B150	270	340
200	325	350
B250	385	360
M300	440	370
350	495	380

Nominal Size	Dimension
dn	L	c
DN 400
80	185	355
100	210	360
150	270	370
200	325	380
B250	385	390
300	440	400
M350	500	410
400	560	420

Nominal Size	Dimension
dn	L	c
DN 450
B100	215	390
B150	270	400
B200	330	410
B250	390	420
B300	445	430
B400	560	450
B450	620	460

Nominal Size	Dimension
dn	L	c
DN 500
M80	M205	415
100	215	420
M150	275	430
200	330	440
M250	390	450
M300	450	460
M350	505	470
400	565	480
M450	620	490
500	680	500

Nominal Size	Dimension
dn	L	c
DN 600
M80	200	475
M100	220	480
M150	280	490
200	340	500
M250	395	510
M300	455	520
M350	510	530
400	570	540
M450	630	550
M500	685	560
600	800	580

Nominal Size	Dimension
dn	L	c
DN 700
M80	225	505
M100	230	510
M150	285	520
200	345	525
M250	400	535
M300	460	540
M350	520	550
400	575	555
M450	635	565
M500	690	570
M600	810	585
700	925	600

Nominal Size	Dimension
dn	L	c
DN 800
M80	250	565
M100	270	570
M150	330	580
200	350	585
M250	410	595
M300	465	600
M350	525	610
400	580	615
M450	640	625
M500	700	630
600	1045	645
M700	930	660
800	1045	675

Nominal Size	Dimension
dn	L	c
DN 800
M80	225	625
M100	270	630
M150	355	630
200	355	645
M250	415	655
M300	470	660
M350	530	670
400	590	675
M450	645	685
M500	705	690
600	1170	705
M700	935	720
M800	1050	735
900	1170	750

Nominal Size	Dimension
dn	L	c
DN1000
M80	260	685
M100	360	690
M150	360	700
200	360	705
M250	420	715
M300	480	720
M350	535	730
400	595	735
M450	650	745
M500	710	750
600	1290	765
M700	940	780
M800	1060	795
900	1175	810
1000	1290	825

PUSH-IN FLEXIBLE TEES
INVERT SCOUR

Nominal Size	Dimension
DN	dn	L	c
M200	80	175	235
M250	80	180	265
M300	80	180	295
M350	100	205	330
M400	100	210	360
M450	100	215	390
M500	100	215	420
M600	100	220	480
M700	150	345	520
M700	200	345	525
M800	150	350	580
M800	200	350	585
For sizes above DN 1000 please refer to your SuperTYT Australia

PUSH-IN FLEXIBLE CAPS

Nominal Size	Dimension
DN	t
M80	18
M100	18
M150	18
M200	18
M250	19.5
M300	23
M350	24
M400	25
M450	26
M500	27
M600	29.5
M700	31
M800	33
M900	35
M1000	37

PUSH-IN FLEXIBLE CONNECTORS
SOCKET - SOCKET

Nominal Size	Dimension
DN	L
Flange - Socket
80	130
100	130
150	135
200	140
250	145
300	150
350	155
400	160
450	165
500	170
600	180
700	190
800	200
900	210
1000	220

Nominal Size	Dimension
DN	L
Flange - Spigot
80	350
100	360
150	380
200	400
250	420
300	440
350	460
400	480
450	500
500	520
600	560
700	600
800	600
900	600
1000	600

PUSH-IN FLEXIBLE TAPERS
SOCKET - SOCKET

Nominal Size	Dimension
DN	dn	L
100	80	90
150	80	190
150	100	150
200	100	250
200	150	150
250	150	250
250	200	150
300	150	350
300	200	250
300	250	150
350	200	360
350	250	260
350	300	160
M400	200	460
400	250	360
400	300	260
400	350	160
M450	250	460
M450	300	360
450	350	260
450	400	160
M500	250	560

Nominal Size	Dimension
DN	dn	L
M500	300	460
500	350	360
500	400	260
M500	450	160
M600	300	660
M600	350	560
600	400	460
M600	450	360
600	500	260
M700	450	580
700	500	480
700	600	280
M800	500	680
800	600	480
800	700	280
900	M80	1720
900	M100	1680
900	M150	1580
900	M200	1480
900	M250	1380
900	M300	1280

Nominal Size	Dimension
DN	dn	L
900	M350	1180
900	M400	1080
900	M450	980
900	M500	880
900	M600	680
900	700	480
900	800	280
1000	M80	1920
1000	M100	1880
1000	M150	1780
1000	M200	1680
1000	M250	1580
1000	M300	1480
1000	M350	1380
1000	M400	1280
1000	M450	1180
1000	M500	1080
1000	M600	880
1000	M700	680
1000	800	480
1000	900	280

FLANGED BENDS

Nominal Size	Dimension
	b
DN	11¼˚ Bends	22½˚ Bends	45˚ Bends	90˚ Bends
80	113	105	130	165
100	115	110	140	180
150	113	109	160	220
200	132	131	180	260
250	165	190	350	350
300	175	210	400	400
350	191	210	298	450
400	205	239	324	500
450	349	349	350	550
500	375	375	375	600
600	426	426	426	700
700	478	478	478	800
800	529	529	529	900
900	581	581	581	1000
1000	632	632	632	1100
For sizes above DN 1000 refer to your SuperTYT representative.

FLANGED TEES

Nominal Size	Dimension
dn	L	c
DN 80
80	330	165

Nominal Size	Dimension
dn	L	c
DN 100
80	360	175
100	360	180

Nominal Size	Dimension
dn	L	c
DN 150
80	440	205
100	440	210
150	440	220

Nominal Size	Dimension
dn	L	c
DN 200
80	520	235
100	520	240
150	520	250
200	520	260

Nominal Size	Dimension
dn	L	c
DN 250
B80	405	265
100	700	275
B150	485	280
200	700	325
250	700	350

Nominal Size	Dimension
dn	L	c
DN 300
B80	425	295
100	800	300
B150	505	310
200	800	350
B250	620	330
300	800	400

Nominal Size	Dimension
dn	L	c
DN 350
B80	445	325
100	850	325
B150	530	340
200	850	325
B250	645	360
M300	850	425
350	850	425

Nominal Size	Dimension
dn	L	c
DN 400
B80	470	355
100	900	350
B150	550	370
200	900	350
B250	665	390
B300	725	400
M350	900	450
400	900	450

Nominal Size	Dimension
dn	L	c
DN 450
100	950	375
B150	570	400
200	950	375
B250	690	420
B300	745	430
M350	950	475
B400	860	450
450	950	475

Nominal Size	Dimension
dn	L	c
DN 500
100	1000	400
M150	1000	400
200	1000	400
M250	1000	400
M300	1000	500
M350	1000	500
400	1000	500
M450	1000	500
500	1000	500

Nominal Size	Dimension
dn	L	c
DN 600
200	1100	450
M250	1100	450
M300	1100	550
M350	1100	550
400	1100	550
M450	1100	550
M500	1100	550
600	1100	550

Nominal Size	Dimension
dn	L	c
DN 700
200	650	525
M250	705	533
M300	760	540
M350	815	548
400	870	555
M450	925	563
M500	980	570
M600	1200	585
700	1200	600

Nominal Size	Dimension
dn	L	c
DN 800
200	690	585
M250	745	593
M300	800	600
M350	855	608
400	910	615
M450	965	623
M500	1020	630
600	1350	645
M700	1350	660
800	1350	675

Nominal Size	Dimension
dn	L	c
DN 900
M80	598	627
M100	620	630
M150	675	640
200	730	645
M250	785	655
M300	840	660
400	950	675
M450	1005	685
M500	1060	690
600	1500	705
M700	1500	735
M800	1500	735
900	1500	750

Nominal Size	Dimension
dn	L	c
DN 1000
M80	638	685
M100	660	690
M150	715	700
200	770	705
M250	825	715
M300	880	720
M350	935	730
400	990	735
M450	1045	745
M500	1100	750
600	1650	765
M700	1650	765
M800	1650	795
M900	1650	825
1000	1650	825

For sizes above DN 1000 refer to your SuperTYT representative.

FLANGED DUCKFOOT BEND

Nominal Size	Dimension
DN	b	I	w
80	165	110	180
100	180	125	200
150	220	160	250
200	260	190	300
250	350	225	350
300	400	255	400
350	450	290	450
400	500	320	500
450	550	355	550
500	600	385	600
600	700	450	700
M700	800	515	800
M800	900	580	900
M900	1000	645	1000
M1000	1100	710	1100

FLANGED BELLMOUTH

Nominal Size	Dimension
DN	I	b
M80	130	150
M100	135	175
M150	150	230
M200	170	290
M250	185	345
M300	205	405
M350	220	460
M400	240	520
M450	255	575
M500	275	635
M600	310	750
M700	345	865
M800	380	980
M900	415	1095
M1000	450	1210

For sizes above DN 1000 refer to your SuperTYT representative.

FLANGED TAPPERS CONCENTRIC

Nominal Size	Dimension
DN	dn	L
CONCENTRIC
M80	50	200
80	65	200
M100	50	300
M100	65	300
100	80	200
M150	80	400
M150	100	300
M200	80	150
M200	100	600
200	150	300
M250	150	600
250	200	300
M300	150	600
M300	200	600
300	250	300
M350	250	600
350	300	300

Nominal Size	Dimension
DN	dn	L
CONCENTRIC
M400	200	700
M400	250	650
400	300	300
400	350	300
M450	250	700
M450	300	650
M450	350	600
450	400	300
M500	250	750
M500	300	700
M500	350	650
500	400	600
M500	450	300
M600	300	800
M600	350	750
M600	400	700
M600	450	650

Nominal Size	Dimension
DN	dn	L
CONCENTRIC
600	500	600
M700	450	750
M700	500	700
700	600	600
M800	500	800
M800	600	700
800	700	600
M900	450	950
M900	500	900
M900	600	800
M900	700	700
900	800	600
M1000	500	1000
M1000	600	900
M1000	700	800
M1000	800	700
1000	900	600

For sizes above DN 800 refer to your SuperTYT representative.

FLANGED TAPERS ECCENTRIC

Nominal Size	Dimension
DN	dn	L
Eccentric
M80	50	200
80	65	200
M100	50	300
M100	65	300
100	80	200
M150	80	400
M150	100	300
M200	80	150
M200	100	600
200	150	300
M250	150	600
250	200	300
M300	150	600
M300	200	600
300	250	300
M350	250	600
350	300	300

Nominal Size	Dimension
DN	dn	L
Eccentric
M400	200	700
M400	250	650
400	300	300
400	350	300
M450	250	700
M450	300	650
M450	350	600
450	400	300
M500	250	750
M500	300	700
M500	350	650
500	400	600
M500	450	300
M600	300	800
M600	350	750
M600	400	700
M600	450	650

Nominal Size	Dimension
DN	dn	L
Eccentric
600	500	600
M700	450	750
M700	500	700
700	600	600
M800	500	800
M800	600	700
800	700	600
M900	450	950
M900	500	900
M900	600	800
M900	700	700
900	800	600
M1000	500	1000
M1000	600	900
M1000	700	800
M1000	800	700
1000	900	600

For sizes above DN 1000 refer to your SuperTYT representative.

MECHANICAL JOINT COLLAR
SOCKET - SOCKET

NOMINAL SIZE	L1	D1	D2	D3	D4	D5	A	d	n	D6	D7	L3	L2
80	325	205	165	104	112	130	18	19	4	126	102	35	16
100	325	234	188	121	130	148	19	23	4	146	122	35	16
150	330	288	242	173	182	200	20	23	6	198	174	36	17
200	340	341	295	225	234	252	20	23	6	250	226	37	18
250	385	395	349	277	286	304	21	23	8	302	278	38	19
300	400	455	409	329	342	360	22	23	8	354	330	39	20
350	405	508	462	382	394	412	23	23	10	406	382	40	21
400	410	561	515	433	445	463	23	23	12	457	433	41	22
450	435	614	568	484	496	514	24	23	12	509	485	42	23
500	440	667	621	536	548	566	25	23	14	560	536	43	24
600	450	773	727	639	651	669	26	23	14	663	639	44	25
700	520	892	838	743	758	780	28	27	16	773	743	45	26
800	550	999	942	847	862	884	29	27	20	877	847	47	28
900	590	1123	1057	950	965	987	31	33	20	980	950	48	29
1000	620	1231	1160	1054	1068	1090	32	33	20	1083	1054	49	30

For sizes above DN 1000 refer to your SuperTYT representative.

DUCTILE IRON PIPING SYSTEM

FORWARD

The inherent properties of ductile iron combined with the applied corrosion protection systems ensure that ductile iron pipelines are suitable for a wide range of conditions encountered in many water supply and industrial systems.

SCOPE

SUPERTYT - THE BRAND

MANUFACTURING AND SOURCING

QUALITY ASSURANCE

MATERIAL

Ductile iron is an iron alloy which is superior to earlier forms of cast iron.The addition of magnesium alloy to a high quality molten iron transforms the flake graphite into spheroidal form thus eliminating the risk of crack propagation.

QUALITY

SuperTYT ductile iron pipes and fittings comply with the appropriate British, European, International and National StandardsEvery SuperTYT ductile iron pipes and fittings are subjected to an internal pressure test during manufacture.

CERTIFICATION

ISO : 9001 : 2015 Quality Management System Certification

BS EN 545 : 2010 BSI Kitemark Approval

BS EN 598 : 2007+A1 2009 BSI Kitemark Approval

BS ISO 2531 : 2009 BSI Kitemark Approval

BS 6920 : 2014 WRAS Material Approval

APPLICATION STANDARDS

WATER

BS EN 545:2010 - Ductile iron pipes, fittings, accessories and their joints for water pipelines. Requirements and test methods

SEWAGE

BS EN 598:2007+A1:2009 - Ductile iron pipes, fittings, accessories and their joints for sewerage applications. Requirements and test methods

PROPERTIES

Minimum Tensile Strength

Minimum Elongation

Maximum Brinell Hardness

Push-In Flexible Joint Deflection Angle

JOINTS

SuperTYT ductile iron pipe and fittings are mainly supplied with Push-In Flexible Joints (Socket and Spigot Joints) of Flanged Joints to suit particular applications

Push-In Flexible Joints

The standard joints for underground water pipelines. They are high performance joints offering a number of benefits

Flanged Joints

The rigid and self anchoring joints are primarily used in above ground applications. The joints may be used to install with other flanged equipments such as valves

CLASS K9 PUSH-IN FLEXIBLE JOINT DUCTILE IRON PIPE

Normal Application

CLASS K12 PUSH-IN FLEXIBLE JOINT DUCTILE IRON PIPE

Normal Application

CLASS C PUSH-IN FLEXIBLE JOINT DUCTILE IRON PIPE

Normal Application

FLANGED JOINT PIPE

Flanged Joint Pipe

Flanges

Flange Thread Sealant

Pipe Barrels

FLANGED JOINT PIPE DATA

FLANGED JOINT DIMENSIONS

PUSH-IN FLEXIBLE BENDS SOCKET - SOCKET

PUSH-IN FLEXIBLE TEES SOCKET - SOCKET x SOCKET

PUSH-IN FLEXIBLE TEES SOCKET - SOCKET X FLANGE

PUSH-IN FLEXIBLE TEES INVERT SCOUR

PUSH-IN FLEXIBLE CAPS

PUSH-IN FLEXIBLE CONNECTORS SOCKET - SOCKET

PUSH-IN FLEXIBLE TAPERS SOCKET - SOCKET

FLANGED BENDS

FLANGED TEES

FLANGED DUCKFOOT BEND

FLANGED BELLMOUTH

FLANGED TAPPERS CONCENTRIC

FLANGED TAPERS ECCENTRIC

MECHANICAL JOINT COLLAR SOCKET - SOCKET

ISO : 9001 : 2015
Quality Management System
Certification

BS EN 545 : 2010
BSI Kitemark
Approval

BS EN 598 : 2007+A1 2009
BSI Kitemark
Approval

BS ISO 2531 : 2009
BSI Kitemark
Approval

BS 6920 : 2014
WRAS Material
Approval

PUSH-IN FLEXIBLE BENDS
SOCKET - SOCKET

PUSH-IN FLEXIBLE TEES
SOCKET - SOCKET x SOCKET

PUSH-IN FLEXIBLE TEES
SOCKET - SOCKET X FLANGE

PUSH-IN FLEXIBLE TEES
INVERT SCOUR

PUSH-IN FLEXIBLE CONNECTORS
SOCKET - SOCKET

PUSH-IN FLEXIBLE TAPERS
SOCKET - SOCKET

MECHANICAL JOINT COLLAR
SOCKET - SOCKET